Why a $X replacement
wasn't the answer.
A 120,000 sq ft distribution center in North Dallas had accumulated 14 documented leak points across its TPO membrane over three years. Two patch cycles had failed. The ownership group received a $1.1M tear-off replacement bid — a number that required board approval and would halt operations for four weeks. Their timeline and budget had no room for either.
$1.1M replacement bid requiring board approval — CapEx threshold was $500K, triggering a 60-day procurement process
24/7 distribution operations with zero tolerance for downtime — 850 employees across three shifts
14 active leak points at membrane seams throughout 120,000 sq ft — patch cycles had been failing for 18 months
Assessment to warranty
in 4 days.
Infrared Moisture Survey
Full-roof thermal imaging identified all wet insulation and failed seam locations. Written report delivered within 24 hours of assessment.
Surface Preparation
Mechanical cleaning, primer application to all field areas and seams. Existing TPO membrane retained — no tear-off, no dumpsters.
Silicone Overcoat Application
Momentive silicone applied in two passes to full mil specification. Work scheduled around the 24/7 operational schedule.
Warranty Registration
20-year Momentive manufacturer warranty registered. Written inspection report delivered to facility management team.
The complete picture
for your CFO.
Section 179 estimate based on 35% effective tax rate. Consult your CPA for project-specific tax treatment under IRS Section 179 qualified improvement property rules.
We had 14 documented leak points and a $1.1M replacement quote on the table. The board was not going to approve that number in Q3. Certified's assessment showed the deck was structurally sound — the membrane was failing at the seams, but the substrate was a restoration candidate. We completed the project over a long weekend for $396,000. Zero downtime. I was back on the floor Monday morning.
What could your building save?
Every project starts with a free infrared moisture survey and written report. No obligation. If restoration isn’t the right solution for your roof, we’ll tell you.